ZonePro Series

Versatile Laser Processing

Preco's ZonePro small area laser processing machine is the most versatile laser processing system in the market, whether it be controlled depth laser scoring or laser perforating. Zone processing machines combine lasers with 2D scan head technology to direct the laser beam while processing "on the fly". Each individual laser module has the ability to add scoring or perforating features within a defined "width" or "zone" across the web. Laser scoring for easy-opening packages can be continuous web direction straight lines, contour lines or intermittent dash lines.

Applications

Laser Perforating / Slits

Modified Atmosphere Packaging (MAP)
Microwave steam release venting
Air evacuation for quick fill packages
Breathable packaging for altitude changes - burst protection
Intermittent slits for easy tear
Shapes / special features for accessing packages

Laser Scoring

Pouches, trays & snack packaging
Reclosable features - zippers / sliders
Contour or shape features
Medical packaging
Controlled depth slits for microwave venting

Laser Marking

Date coding
Brand identification
Security / anti-counterfeiting

Crazy fast on-the-fly processing.

If your need is for laser perforating, the ZonePro machine offers a broad range of hole diameters. Hole diameters from 90 µm (0.0035 in.) up to the total working width of the focusing heads are possible.

Preco's Zone Processing Laser Module Laser Perforating

Zone processing module – pattern perforation

MATERIALS

Polyester
Polyethylene
Polypropylene
EVOH
Nylon
Laminated Structures
Metalized Films
PLA

CAPABILITIES

Laser Marking
Web Direction Perforating
Zone Perforating
Contour Laser Scoring
Shape Scoring
Web Direction Scoring
Cross Web Scoring
Laser Cutting

Features & Benefits

Just some of the many benefits of buying a Preco ZonePro laser processing machine.

Non-Contact Processing

Eliminates inconsistencies of knives and mechanical perforators

Various Materials and Thicknesses

Process a variety of packaging materials ranging in thickness to 12 mil

Superior Score Quality

Consistent depth and uniformity of score line. Repeatable strength and tear quality

Customizable Equipment

Laser systems operate as stand-alone units or can be integrated into an existing production line

Ramp Up – Ramp Down Control

Eliminates scrap caused by the overpowering of material at slower than normal processing speeds

Quick Setup and Pattern Change

Easy to use Windows® based software enables adjustable score depths and perforation hole size and spacing

Eyespot Registration

Registers eyespots before processing and aligns process pattern and process spacing

Closed Loop Power Control (Optional)

Precision control of laser energy, unique to Preco

Tech Specs

Technical parameters are based on a baseline standard but all Preco ZonePro laser machines can be customized to meet your product's needs.

	Vertical
Lasers	1 - 8
Output Heads	1 - 8
Cross Axis Beam Adjustment Rows	2 Rows (4 output heads per row maximum)
Laser Power	100 - 160 Watts (Other laser sizes available per request)
Web Width	Standard 1600 mm (63 in.)
Laser Power	100 -200 Watts (Other laser sizes available per request)
Laser Wavelengths	9.3 µm, 10.2 µm or 10.6 µm
Scan Head	2-Axis
AcuBeam™ Software	Included
Patented AcuPower™ Control	Adjustment of laser power "on-the-fly" based on beam movements
Safety Enclosure	Class 1
Lower Web Stabilization Support	Included
Scoring Speed (Web Direction)	Up to 610 m/min (2,000 ft./min)
Scoring Speed (Shapes)	Up to 457 m/min (1,500 ft./min)
Venting Speed (Short slit pattern)	Up to 457 m/min (1,500 ft./min)
Perforation Speed	Up to 457 m/min (1,500 ft./min)
Perforation Hole Size	90 µm (0.0035 in.) and greater
Perforating Precision	1:1.4 Hole aspect ratio
System Footprint	Cross Web: 3150 mm (124 in.)
	Web Direction: 1524 mm (60 in.)
	Height: 2800 mm (110 in.)
Power Requirements	Controller: 208VAC, 3PH, 60Hz
Power Requirements	Chiller: 460VAC, 3PH, 60Hz

The above data is subject to change. All specifications are dependent on laser power, material type and thickness, and process platform - consult with a Preco associate.